WHEEL ASSEMBLY MACHINES
Fully Automated Wheel Assembly Line
Efficient, Flexible, and Precise
Our production lines require approximately 1,000 m² of installation and operating space for a fully equipped system. Energy consumption is minimized through integrated recuperation systems (e.g., in the inflation station) and energy-efficient drive technology.
Automation That Inspires
Advantages of the 3defacto Wheel Assembly Line
- High process accuracy and repeatability
- Tool-free mounting of various wheel sizes
- Quick installation and commissioning thanks to modular design
- Low energy consumption
- Highest safety standards
- Flexible integration into customer workflows
- In-house design, manufacturing, software, and commissioning
Application Areas
From Automotive to Agriculture – Our Solution for Many Industries
Modular by Design
Flexible combinable and prcisely tailored to your process
The system consists of the following main modules, which can be combined individually:
Tire Folding Table
The tire folding table is used for manual tire placement. Tires are rolled up a ramp onto the tipping mechanism and automatically transferred into the assembly process. Tires from 15 to 58 inches can be placed taking into account the rotation direction and match point. The table tilts the tire horizontally and transfers it to the conveyor system. Difficult-to-handle tires can be placed on a separate loading area using a forklift.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Rim Tilt Table
The rim tilt table allows manual loading of rims (15–58 inches) into the system with attention to valve hole alignment and match point. The folding mechanism tilts the rim horizontally while a pneumatic shift prevents damage. An integrated roller conveyor handles the transfer. All contact surfaces in contact are equipped with a low-wear plastic coating.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Conveyor System
The conveyor system consists of powered roller conveyors, matched to the respective wheel sizes and weights. High-performance, frequency-controlled three-phase motors ensure precise and smooth running. The robust frame structure guarantees low vibration and high process reliability.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Tire Lubrication Station
This station applies a fast-drying, biodegradable lubricant to the tire sidewalls — ideal for sensitive IF and VF tractor tires. A gripper lifts the tire while pneumatically controlled spray nozzles evenly coat the flanks during rotation. This wear-free technology replaces traditional brush systems. The lubricant is dispensed via a pump from an IBC or drum, with demand-based control.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Rim Measurement Station
This station is equipped with a turntable and laser measurement systems. It detects the inner rim flange and takes measurements like low spot, high spot, match point, and its angle relative to the valve hole — contact-free within a 360° rotation.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Assembly Station
Here, the rim gripper, tire gripper, clamping station, hold-down mechanism, and assembly arm work in coordination. The rim is clamped and centered, the tire positioned into the drop center, and the top bead is mounted through synchronized motion. Cameras detect match points, and the rim is aligned automatically. The transfer to the inflation table occurs via vertical lift.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Inflation Station
The patented inflation bell with up to eight rings automatically selects the correct diameter. The top tire bead is pressed down while air flows evenly. Intelligent control ensures precise fill pressures within ± 0.1 bar. Perfect bead seating eliminates the need for post-adjustment.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Wheel Measurement Station
This station inspects the inflated wheel using multiple laser sensors. It detects radial runout, tire profiles, and optionally free sidewall areas for future markings — all contact-free in one rotation. Based on results, sorting occurs via conveyor or a quality control station.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Stacking Crane
The stacking crane securely grips the fully assembled wheel at its outer diameter. It can rotate and precisely position the wheel as needed. Thanks to its flexible control system, it ensures reliable handling – even with changing wheel sizes and varying placement situations.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Palletizing
The automatic palletizing system handles the precise and direction-oriented placement of the wheels. The discharge follows a defined packing pattern, ensuring that the mounted wheels are ready for shipping, storage, or further processing. Connection to forklifts, automated guided vehicles (AGVs), or external logistics solutions is easily implemented.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Software
Good. Better. Optimal.
At 3defacto, we see software as an essential part of modern engineering and production processes. Our solutions combine hands-on mechanical engineering expertise with digital intelligence — for measurable efficiency, tangible progress, and full customization.
From CAD, PDM, and process integration to automation, we develop software tailored to our clients’ workflows, systems, and structures. The result is not just working technology, but a powerful tool — from design to shop floor.
3defacto NEXUS IoT Platform – Your System, Live and Connected
Key Features:
- Live monitoring of production status, capacity, and OEE
- Alerts via app and email in case of malfunctions or maintenance needs
- Digital reports, log files, and camera access
- Direct access to customer service and spare parts
- Secure remote access via VPN (ISO-certified)
Prevent Downtime Before It Happens
NEXUS detects potential issues before they cause failures. Stay ahead of problems and avoid unplanned stops.
Customer Service
Reachable. Competent. Straight forward.
Your direct line to our customer service!
The service of 3defacto GmbH is available on weekdays between 8:00 am and 5:00 pm (GMT+2). We guarantee a response within the business hours of four hours. If available, please have your project and order number ready.
Service hotline: Service
3defacto offers you comprehensive maintenance as well as a fast and uncomplicated service in case of problems. Our services in the specialist area of customer service are:
Maintenance
- Inspection of your entire plant / machine by our service technicians at your site
- Inspection of safety-relevant parts
- Maintenance plans specifically designed for your plant / machine
- Inspection according to water ressources law
- Precise documentation of the inspection
- Execution of machine / plant maintenance
- Plant optimization or repair of defects
- Optimization of energy efficiency
- Avoidance of downtimes and malfunctions
- Extension of the operating time of your plants / machines
- Request your customized solution now!
Technical support
- Fast solution of your problems
- Help with plant optimization
- Remote service
- Providing answers to any kind of questions
After-Sales-Service
Reliable – even after the project is complete
Even after your project has been delivered, we’re still here for you. Our After-Sales Service supports you with any technical or functional questions about your design or product. Whether you need adjustments, documentation support, or further development – our experts are ready to assist you reliably and efficiently.
Thanks to the long-standing experience of our teams, you benefit from direct points of contact and quick, qualified responses.
Get in touch
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Contact Person
Your direct line to us
The WHEEL ASSEMBLY MACHINES division is part of 3defacto
Learn more about our group and its wide-ranging capabilities.
