WHEEL ASSEMBLY MACHINES
Fully Automated Wheel Assembly Line
Efficient, Flexible, and Precise
Our production lines require approximately 1,000 m² of installation and operating space for a fully equipped system. Energy consumption is minimized through integrated recuperation systems (e.g., in the inflation station) and energy-efficient drive technology.
Automation That Inspires
Advantages of the 3defacto Wheel Assembly Line
- High process accuracy and repeatability
- Tool-free mounting of various wheel sizes
- Quick installation and commissioning thanks to modular design
- Low energy consumption
- Highest safety standards
- Flexible integration into customer workflows
- In-house design, manufacturing, software, and commissioning
Application Areas
From Automotive to Agriculture – Our Solution for Many Industries
Modular by Design
Flexible combinable and prcisely tailored to your process
The system consists of the following main modules, which can be combined individually:
Tire Folding Table
The tire folding table is used for manual tire placement. Tires are rolled up a ramp onto the tipping mechanism and automatically transferred into the assembly process. Tires from 15 to 58 inches can be placed taking into account the rotation direction and match point. The table tilts the tire horizontally and transfers it to the conveyor system. Difficult-to-handle tires can be placed on a separate loading area using a forklift.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Rim Tilt Table
The rim tilt table allows manual loading of rims (15–58 inches) into the system with attention to valve hole alignment and match point. The folding mechanism tilts the rim horizontally while a pneumatic shift prevents damage. An integrated roller conveyor handles the transfer. All contact surfaces in contact are equipped with a low-wear plastic coating.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Conveyor System
The conveyor system consists of powered roller conveyors, matched to the respective wheel sizes and weights. High-performance, frequency-controlled three-phase motors ensure precise and smooth running. The robust frame structure guarantees low vibration and high process reliability.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Tire Lubrication Station
This station applies a fast-drying, biodegradable lubricant to the tire sidewalls — ideal for sensitive IF and VF tractor tires. A gripper lifts the tire while pneumatically controlled spray nozzles evenly coat the flanks during rotation. This wear-free technology replaces traditional brush systems. The lubricant is dispensed via a pump from an IBC or drum, with demand-based control.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Rim Measurement Station
This station is equipped with a turntable and laser measurement systems. It detects the inner rim flange and takes measurements like low spot, high spot, match point, and its angle relative to the valve hole — contact-free within a 360° rotation.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Assembly Station
Here, the rim gripper, tire gripper, clamping station, hold-down mechanism, and assembly arm work in coordination. The rim is clamped and centered, the tire positioned into the drop center, and the top bead is mounted through synchronized motion. Cameras detect match points, and the rim is aligned automatically. The transfer to the inflation table occurs via vertical lift.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Inflation Station
The patented inflation bell with up to eight rings automatically selects the correct diameter. The top tire bead is pressed down while air flows evenly. Intelligent control ensures precise fill pressures within ± 0.1 bar. Perfect bead seating eliminates the need for post-adjustment.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Wheel Measurement Station
This station inspects the inflated wheel using multiple laser sensors. It detects radial runout, tire profiles, and optionally free sidewall areas for future markings — all contact-free in one rotation. Based on results, sorting occurs via conveyor or a quality control station.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Stacking Crane
The stacking crane securely grips the fully assembled wheel at its outer diameter. It can rotate and precisely position the wheel as needed. Thanks to its flexible control system, it ensures reliable handling – even with changing wheel sizes and varying placement situations.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Palletizing
The automatic palletizing system handles the precise and direction-oriented placement of the wheels. The discharge follows a defined packing pattern, ensuring that the mounted wheels are ready for shipping, storage, or further processing. Connection to forklifts, automated guided vehicles (AGVs), or external logistics solutions is easily implemented.
Our data sheet provides you with all relevant technical information in a compact and clear format.
Kundendienst
Erreichbar. Kompetent. Unkompliziert.
Sie haben ein Problem an Ihrer Maschine oder Anlage? Unsere qualifizierten Ingenieure, Fachmonteure und Programmierer helfen Ihnen gerne weiter – schnell, zuverlässig und effizient! Bitte schildern Sie uns die Thematik so detailliert wie möglich und nutzen Sie hierzu unser Kontaktformular. Unser Fachpersonal meldet sich innerhalb von vier Stunden bei Ihnen zurück. Unser Anspruch ist, dass Sie zufrieden sind
Ihr direkter Draht zu unserem Kundendienst!
Der Service der 3defacto GmbH ist werktags zwischen 8:00 Uhr und 17:00 Uhr (GMT+2) erreichbar. Wir garantieren Ihnen eine Rückmeldung innerhalb der Geschäftszeiten von vier Stunden. Sofern vorhanden, halten Sie Ihre Projekt- sowie Auftragsnummer Bitte bereit.
Service-Hotline: Unsere Leistungen
3defacto bietet Ihnen umfassende Wartungen sowie einen schnellen und unkomplizierten Service bei Problemen. Unsere Leistungen im Fachbereich Kundendienst sind:
Wartung
- Inspektion Ihrer gesamten Anlage / Maschine durch unsere Servicetechniker bei Ihnen vor Ort
- Prüfung sicherheitsrelevanter Teile
- Wartungspläne, die spezifisch auf Ihre Anlage / Maschine ausgelegt sind
- Prüfung nach WHG-Richtlinien
- Präzise Dokumentation der Inspektion
- Durchführung von Maschinen-/ und Anlagenpflege
- Anlagenoptimierung oder Instandsetzen von Mängeln
- Optimierung der Energieeffizienz
- Vermeiden von Stillstandszeiten und Störungen
- Verlängerung der Betriebszeit Ihrer Anlagen / Maschinen
Technischer Support
- Schnelle Lösung Ihrer Probleme
- Hilfe bei Anlagenoptimierung
- Fern-Wartung
- Liefern von Antworten bei Fragen jeglicher Art
After-Sales-Service
Zuverlässig auch nach Projektabschluss
Auch nach Projektabschluss bleiben wir an Ihrer Seite. Unser After-Sales-Service unterstützt Sie bei allen technischen und fachlichen Fragen rund um Ihre Konstruktion oder Ihr Produkt. Ob Anpassungen, Rückfragen zu Dokumentationen oder weiterführende Entwicklungen – unsere Expertinnen und Experten stehen Ihnen zuverlässig zur Verfügung.
Dank langjähriger Betriebszugehörigkeit unserer Teams profitieren Sie dabei von direktem Ansprechpartner-Wissen und schneller Reaktion.
Kontaktaufnahme
Sie möchten unsere Fachingenieure kennenlernen?
Sie haben ein Projekt im Kopf?
Lassen Sie uns gemeinsam starten und kontaktieren
Sie unsere Ansprechpartner.
Ansprechpartner
Ihr direkter Draht zu uns
Der Geschäftsbereich WHEEL ASSEMBLY MACHINES ist Teil von 3defacto
Erfahren Sie mehr über unsere Unternehmensgruppe und ihre vielfältigen Kompetenzen.
